Flame Proof Industrial Vacuum Cleaner for Polyester Manufacturing Plant

Problem:

There is a lot of raw material spillage during polyester processing. The polyester processing machine also needs to be cleaned after every shift.

Solution:

Due to the nature of polyester and customer site specific requirements, Dynavac®provided the Hydra 5 SSFL machine. This industrial heavy duty vacuum cleaners is made with stainless steel and has a 5 HP flame proof motor. The power cables were copper flexible cable with double seal insulation.

Compact Mounted Dust Collector for Silo Exhaust

Problem:

Fine powder dust is generated during pneumatic loading of the silo. The capacity of the silo is 3500 Kg and about 5 Kg of dust is being produced per day.

Solution:

Dynavac® provided a silo mounted filter unit with automatic pulse jet cleaning which could be located on the top of silo exhaust. The dust is collected and dropped back into the silo directly.

Dust Collection System for WoodProcessing Plant

Problem:

Wood dust being generated during carpentry operations at a wood processing plant affecting the atmosphere in the plant and the health of workers. As the customer does not necessarily operate all wood processing machines at the same time, individual wood dust collectors are required for each wood working machine.

Solutions:

Dynavac® has provided 4 wood dust extraction systems (model no. DCW5F2). Each of these wood dust collecter systems are connected tothe wood processing machines with 3 ducts, each duct having a diameter of 100 mm.

We also provided another wood dust collector DCW10F4, to connect to another wood working machine. Here too 3 ducts are connected from the dust extraction system to the wood processing machine, however the duct diameter is 150 mm.

All the dust collection systems are connected to the wood processing machine through Polyurethane (PU) duct hoses.

Dust Collection System for Coffee Packing Plant

Problem:

Instant coffee powder fly dust being generated during filling operation at 4 different points in the coffee packing machine. 5 Kg of fine instant coffee fly dust being generated per day which needs to be captured.

Solution:

We have provided a large filteration dust collection system (model DC7LFPJF9BS) with inbuilt baffle separator. Four canopy hoods are placed in the different parts of the packing machine where the fly dust is being generated. The hoods are connected to the dust extraction system through ducts.

Dust Collector at Steel Plant

PROBLEM:

To collect the fine steel dust produced by 8 Grid blasting machines.

SOLUTION:

We provided a cartridge type dust collector model MB 20 PJ 120. Galvanized ducting were provided and supported with Grip Well hangers to collect the dust produced in the Grid Blasting Machines. Variable Frequency Drive(VFD) was provided to control the frequency and save power if any of the blasting machines were not in process.

Downdraft Table for Automobile Manufacturer

PROBLEM:

One of our clients wanted to capture fly dust generated during manual de-burring, filling, grinding and buffing processes on engine components. A pollution free factory environment and worker health were of prime importance to them.

SOLUTION:

Dynavac supplied downdraft table with capability for 6 people to work alongside and across from each other, attached to a DC 7 LF PJ model dust collector.

For safety reasons, the following were also provided:

Duct temperature sensor

Fire damper

Explosion membrane

Dust Collection for Jewellery Manufacture

PROBLEM:

Due to the high gold prices, one of our customers wanted to ensure that they captured any gold dust produced during production for reprocessing

SOLUTION:

Dynavac provided a cassette type portable cartridge dust collector DC 5 SQ.

The gold is filtered in three stages to ensure capture of all sizes of gold dust:

Stage 1 – 10 micron filter

Stage 2 – 5 micron filter

Stage 3 – 1 micron filter

Dust Collector for Instant Coffee Plant

PROBLEM:

Coffee dust was generated from various points of the packing section at a coffee manufacturing plant. Our customer wanted to improve the quality of the air inside the production facility.

SOLUTION:

We provided a solution for capturing fly dust from the jar packing machine, automatic can, semi automatic can, pouch packing machine and also provided an additional point outside the room for cleaning purpose.

Dynavac scope of supply included custom designed food grade hoods and ducting along with a automatic self cleaning baghouse dust collector model MB10 PJ 20 to capture the air borne dust. As coffee dust is hygroscopic in nature, we used oleophobic coating for the filter bags.

Dust Collector with Downdraft Table

PROBLEM:

Fiber dust was generated during trimming of the runner of the dome mould in automobile lights. The customer did not want to make any compromises with worker health and safety. So they tasked us to come up with a solution.

SOLUTION:

Dynavac provided two downdraft tables for this particular problem. The client also wanted dust captured from other production processes. We provided ducting, curved hood and canopy hood to capture this additional dust as well. All the dust is captured by model MB 25 PJ 80 dust collector via ducting.